Belt Centrifugal Tension
Calculate the centrifugal tension in a belt, T_c = m·v², from the mass per unit length m (kg/m) and the belt velocity v (m/s). When the belt wraps a pulley at high speed, its own mass, making the turn, generates a CENTRIFUGAL force tending to 'throw' the belt outward, LIFTING it off the pulley. This creates an additional tension throughout the belt (the centrifugal tension), the same at all points and not contributing to power transmission — it only 'steals' part of the belt's gripping capacity against the pulley. Centrifugal tension grows with the SQUARE of velocity, so it is negligible at low speeds but becomes important in fast belts. The effect is harmful: by lifting the belt off the pulley, centrifugal tension REDUCES the normal contact force and thus the friction available to transmit power — there is an OPTIMAL velocity above which increasing speed reduces transmissible power (the belt starts to 'float'). So belt speed has a practical limit (typically 25-30 m/s for conventional V-belts, more for special belts). Centrifugal tension must be added to the tensions to get the total tight- and slack-side tensions. Enter the mass per unit length and the velocity.
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Tensão centrífuga da correia
A tensão centrífuga em uma correia é T_c = m·v², a partir da massa por unidade de comprimento m e da velocidade da correia v. Quando a correia contorna uma polia em alta velocidade, sua própria massa, ao fazer a curva, gera uma força centrífuga que tende a 'jogar' a correia para fora, afastando-a da polia. Isso cria uma tração adicional ao longo de toda a correia (a tensão centrífuga), que é a mesma em todos os pontos e não contribui para transmitir potência — ela só 'rouba' parte da capacidade de aperto da correia contra a polia. A tensão centrífuga cresce com o quadrado da velocidade, por isso é desprezível em baixas velocidades mas se torna importante em correias rápidas. O efeito é prejudicial: ao afastar a correia da polia, a tensão centrífuga reduz a força normal de contato e, portanto, o atrito disponível para transmitir potência — existe uma velocidade ótima acima da qual aumentar a velocidade reduz a potência transmissível (a correia começa a 'flutuar'). Por isso a velocidade das correias tem um limite prático (tipicamente 25-30 m/s para correias em V convencionais). A tensão centrífuga deve ser somada às trações para obter as trações totais nos lados tenso e frouxo. Informe a massa por unidade de comprimento e a velocidade.
Related Tools
Belt Maximum Tension
Calculate a belt's maximum (tight-side) tension, T₁ = T_e·r ÷ (r − 1), from the effective tension T_e = T₁ − T₂ (the power-transmitting force, N) and the tension ratio r = T₁/T₂ (at the slip limit). Knowing the force the belt must transmit (the effective tension, from power and velocity) and the maximum tension ratio the belt sustains before slipping (from friction, wrap and, in V-belts, the wedge effect), the individual side tensions can be computed. The maximum tension T₁ (tight side) is the larger, and it SIZES the belt's strength (which must not break) and the load on the BEARINGS and pulley shafts (which feel the sum of both side tensions, bending the shaft). Knowing T₁ is essential to: check the belt resists (versus its tensile strength), size the bearings for the radial load imposed by the belt (which can be significant and shortens bearing life), and set the correct installation tension. The LOWER the tension ratio r (worse friction, less wrap), the HIGHER the T₁ needed for the same power — hence the advantage of V-belts (high r) in reducing loads. Enter the effective tension and the tension ratio.
Belt Contact Arc
Calculate the contact-arc length of a belt on the smaller pulley, L_arc = (d ÷ 2)·θ, from the smaller pulley diameter d (mm) and the wrap angle θ (radians). The contact arc is the length of the belt portion actually in contact with the pulley (touching it), along the wrap angle — simply the pulley radius times the angle (in radians), the arc-length formula. This length matters for several reasons: it sets the CONTACT AREA between belt and pulley (with the width), governing contact pressure and friction distribution; it influences heating (friction × area) and wear of both belt and pulley; and it is relevant to elastic slip (creep), where the belt, changing tension from T₁ to T₂ along the arc, elastically stretches and contracts, sliding microscopically over the pulley — a small INEVITABLE slip (1-2%) occurring even without gross slipping, making the output speed always slightly below theoretical. A larger contact arc (bigger pulley or more wrap) distributes friction better and reduces the slip tendency. This calculation complements the geometric and friction analysis of a belt drive. Enter the smaller pulley diameter and the wrap angle.
Belt Wrap Angle
Calculate a belt's wrap (contact) angle on the smaller pulley, θ = π − 2·arcsin((D − d) ÷ (2·C)), from the larger D and smaller d pulley diameters (m) and the center distance C (m). The wrap angle is the angle of the arc over which the belt actually WRAPS the pulley, in contact with it — and it is a critical parameter, since it is along that arc that the friction (transmitting the force) acts. The LARGER the wrap angle, the greater the contact area and the greater the force the belt can transmit without slipping. In a drive between two DIFFERENT-DIAMETER pulleys, the belt wraps LESS around the smaller pulley (angle below 180°) and MORE around the larger — and slipping always starts on the pulley with LESS wrap (the smaller), which therefore limits capacity. The wrap angle decreases when the diameter difference grows or the center distance shrinks (close, very different pulleys 'wrap' little). So drives with large reduction (very different pulleys) or close centers have reduced capacity, and sometimes use an IDLER (tensioner) pulley to increase wrap. The wrap angle enters directly into the tension ratio (e^(μθ)) and the belt-count correction factors. Enter the pulley diameters and the center distance.
The results provided by this tool are for general informational and educational purposes only and do not constitute professional, financial, medical, legal, tax or accounting advice. Always confirm important decisions with a qualified professional and official sources.