Belt Span Natural Frequency
Calculate the natural vibration frequency of a belt's free span, f_n = (1 ÷ (2·L))·√(T/m), from the free span length L (m, the distance between pulleys), the belt tension T (N) and the mass per unit length m (kg/m). A belt's free span, between two pulleys, behaves like a stretched STRING (like a guitar string): when disturbed, it vibrates at a natural frequency depending on its tension and mass. The HIGHER the tension, the HIGHER the frequency (tighter string, higher pitch); the higher the mass per metre, the lower the frequency. This relation is the basis of a clever, widely used method to MEASURE belt tension in the field: the SONIC (or frequency) tension meter — the technician 'plucks' the belt to make it vibrate, and a sensor (or phone app) measures the sound frequency; knowing the span length and belt mass, the tension is computed back (inverting the formula). It is far more practical and accurate than the old methods of measuring deflection under a force. Keeping the correct tension is essential: a slack belt slips (loses power, heats, wears) and an over-tight belt overloads the bearings and shortens belt life. Enter the span length, the tension and the mass per unit length.
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Frequência natural de vão de correia
A frequência natural de vibração do vão livre de uma correia é f_n = (1 ÷ (2·L))·√(T/m), a partir do comprimento do vão livre L (a distância entre as polias), da tração na correia T e da massa por unidade de comprimento m. O vão livre de uma correia, entre duas polias, comporta-se como uma corda esticada (como a de um violão): quando perturbado, vibra a uma frequência natural que depende da sua tração e da sua massa. Quanto maior a tração, maior a frequência (corda mais esticada, som mais agudo); quanto maior a massa por metro, menor a frequência. Essa relação é a base de um método engenhoso e muito usado para medir a tração de correias em campo: o tensiômetro sônico (ou de frequência) — o técnico dá um 'tapa' na correia para fazê-la vibrar, e um sensor (ou aplicativo de celular) mede a frequência do som; conhecendo o comprimento do vão e a massa da correia, calcula-se a tração de volta (invertendo a fórmula). É muito mais prático e preciso que os métodos antigos de medir a deflexão sob uma força. Manter a tração correta é essencial: correia frouxa escorrega (perde potência, aquece, desgasta) e correia tensa demais sobrecarrega os mancais e reduz a vida da correia. Informe o comprimento do vão, a tração e a massa por unidade de comprimento.
Related Tools
Belt Maximum Tension
Calculate a belt's maximum (tight-side) tension, T₁ = T_e·r ÷ (r − 1), from the effective tension T_e = T₁ − T₂ (the power-transmitting force, N) and the tension ratio r = T₁/T₂ (at the slip limit). Knowing the force the belt must transmit (the effective tension, from power and velocity) and the maximum tension ratio the belt sustains before slipping (from friction, wrap and, in V-belts, the wedge effect), the individual side tensions can be computed. The maximum tension T₁ (tight side) is the larger, and it SIZES the belt's strength (which must not break) and the load on the BEARINGS and pulley shafts (which feel the sum of both side tensions, bending the shaft). Knowing T₁ is essential to: check the belt resists (versus its tensile strength), size the bearings for the radial load imposed by the belt (which can be significant and shortens bearing life), and set the correct installation tension. The LOWER the tension ratio r (worse friction, less wrap), the HIGHER the T₁ needed for the same power — hence the advantage of V-belts (high r) in reducing loads. Enter the effective tension and the tension ratio.
Belt Installation Tension
Calculate a belt's installation (static) tension, T_i = (T₁ + T₂) ÷ 2, from the tight-side T₁ and slack-side T₂ tensions (N). The installation tension is the INITIAL tension applied to the belt when mounting it (with the machine stopped), tensioning it between pulleys — it is the average of the tensions that will exist on both sides during operation. Setting this initial tension correctly is one of the most important and most neglected maintenance tasks in belt drives: a SLACK belt (low tension) slips under load — losing power, generating heat, wearing fast and even burning; an OVER-TIGHT belt (high tension) overloads the bearings and shafts (drastically shortening bearing life), stretches and fatigues the belt, and wastes energy. The correct installation tension is the one that, under operating load, keeps the slack side with enough tension not to slip, without overdoing the tight side. In practice, the installation tension is measured by belt deflection under a standard force, or by the span natural frequency (sonic meter). Tension 'settles' in the first hours (a new belt stretches), so re-tensioning after the run-in period is recommended. Enter the tight- and slack-side tensions.
Belt Transmitted Power
Calculate the power transmitted by a belt, P = (T₁ − T₂)·v, from the tight-side tension T₁ (N), the slack-side tension T₂ (N) and the belt velocity v (m/s). In a belt drive, the driving pulley drags the belt by friction, creating a DIFFERENCE in tension between the two sides: the side that 'pulls' (tight side, T₁) is more tensioned than the side that 'follows' (slack side, T₂). This difference (T₁ − T₂), the effective tension or tangential force, is the net force that actually transmits motion; times the belt velocity, it gives the transmitted POWER. The larger the tension difference the belt can sustain without slipping (depending on friction, wrap angle and, in V-belts, the wedging effect of the pulley walls), the greater the transmissible power. Power also grows with belt velocity — so high-power drives use large pulleys and fast belts (up to a limit, since centrifugal tension reduces available friction at very high speeds). This is central in belt-drive design, present in almost every rotating machine: motors, fans, pumps, compressors, machine tools and vehicles. Enter the tight- and slack-side tensions and the belt velocity.
The results provided by this tool are for general informational and educational purposes only and do not constitute professional, financial, medical, legal, tax or accounting advice. Always confirm important decisions with a qualified professional and official sources.