Blow-Up Ratio (Blown Film)
Calculate the blow-up ratio (BUR) in blown-film tubular extrusion, BUR = D_bubble ÷ D_die, from the film bubble diameter D_bubble and the annular die diameter D_die. Blown-film extrusion makes most of the world's plastic films (bags, packaging, sacks, sheeting): the melt is extruded through an annular die forming a tube, which is then INFLATED with compressed air like an elongated balloon and pulled upward at once, stretching the film in two directions to its final thickness (a few micrometres). The blow-up ratio is how much the tube is inflated relative to the die diameter — typically 1.5:1 to 4:1. It controls molecular orientation in the TRANSVERSE (circumferential) direction: a higher BUR stretches the film more in width, balancing its properties in both directions (transverse by blowing and longitudinal by pulling). The balance between blow-up and draw (pulling) sets the biaxial orientation, which determines the film's strength, stiffness, clarity and tear behavior. Adjusting BUR is a main control variable in making blown films with the desired properties. Enter the bubble diameter and the die diameter.
Resultado
—
Relação de sopro (filme soprado)
A relação de sopro (blow-up ratio, BUR) na extrusão de filme tubular soprado é BUR = D_balão ÷ D_matriz, a razão entre o diâmetro do balão (bolha) de filme e o diâmetro do anel da matriz. A extrusão de filme soprado produz a maior parte dos filmes plásticos do mundo (sacolas, embalagens, sacos, lonas): o polímero fundido é extrudado por uma matriz anular formando um tubo, que é então inflado com ar comprimido como um balão alongado e, ao mesmo tempo, puxado para cima — esticando o filme em duas direções até a espessura final (poucos micrômetros). A relação de sopro mede quanto o tubo é inflado em relação ao diâmetro da matriz, tipicamente entre 1,5:1 e 4:1. Ela controla a orientação molecular transversal (circunferencial) do filme: um BUR maior estica mais o filme na largura, equilibrando as propriedades nas duas direções (a transversal pelo sopro e a longitudinal pelo puxamento). O equilíbrio entre a relação de sopro e a razão de estiramento define a orientação biaxial, que determina a resistência, a rigidez, a transparência e o comportamento de rasgo do filme. Ajustar o BUR é uma das principais variáveis de controle na produção de filmes soprados. Informe o diâmetro do balão e o diâmetro da matriz.
Related Tools
Film ISO Light Speed Relation
Calculates equivalent shutter speed when changing film ISO.
Screw Compression Ratio
Calculate an extrusion screw's compression ratio, CR = H_feed ÷ H_metering, from the channel depth in the feed zone H_feed and the metering zone H_metering. An extrusion screw has three zones: feed (deep channel, receiving solid pellets), compression (transition, channel tapering) and metering (shallow channel, homogenizing and pumping the melt). The compression ratio is how much the channel narrows from inlet to outlet — typically 2:1 to 4:1. This compression is essential: by reducing channel volume it compacts the pellets, expels trapped air (which must vent back through the feed, not go forward) and generates the shear and pressure that melt the polymer by viscous heating (plus barrel heat). The right ratio depends on the polymer: materials melting with large volume reduction and amorphous ones need different ratios from semicrystalline. A wrong ratio causes incomplete melting, air pumping, flow instability (surging) or degradation. It is one of the parameters that define whether a screw suits a given material. Enter the feed and metering channel depths.
Extruder Head Pressure
Estimate an extruder's head pressure, ΔP = (Q·μ) ÷ K, from the volumetric flow Q (m³/s), the melt viscosity μ (Pa·s) and the die conductance constant K (m³, summarizing the head+die flow-resistance geometry). Head pressure is the pressure the melt reaches at the screw end, before being forced through the die that gives the product its final shape. It results from the balance between the screw's pumping capacity (drag flow) and the die's resistance: more restrictive dies (smaller orifices, longer narrower channels) need higher pressure for the same flow. Extrusion pressures are very high — typically 100-400 bar (10-40 MPa) — and measuring and controlling them is essential: pressure indicates process state (blockages, viscosity changes from temperature, screw wear), governs flow and product uniformity, and has safety limits (excessive pressure can rupture the head or trigger burst disks). The screw-die balance, shown in the extruder's characteristic curve, is the heart of process control. Enter the flow, viscosity and die constant.
The results provided by this tool are for general informational and educational purposes only and do not constitute professional, financial, medical, legal, tax or accounting advice. Always confirm important decisions with a qualified professional and official sources.