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Percent Cold Work

Calculate the percent cold work (area reduction), %CW = (A₀ − A_f) ÷ A₀ × 100%, from the initial cross-section area A₀ and the final area A_f after cold plastic deformation (rolling, drawing, stamping). The result, in %, shows how much the material was deformed below the recrystallization temperature. Cold work strain-hardens the metal: it raises the yield strength and hardness and lowers ductility as dislocations multiply and tangle. It is the parameter used to control properties before an anneal. Enter the initial and final areas.

Result

Percent cold work

Cold working a metal means deforming it plastically below its recrystallization temperature (cold rolling, wire drawing, stamping). The amount of cold work is measured by the area reduction: %CW = (A₀ − A_f) ÷ A₀ × 100%, comparing the cross section before and after deformation. The effect on properties is dramatic, and it goes by the name strain hardening (or work hardening): as the metal deforms, dislocations (line defects in the crystal lattice that allow slip) multiply and tangle, locking one another in place. The result is that the yield strength and the hardness rise while ductility falls — the material gets stronger, yet more brittle and harder to keep forming. That is why %CW works as a process control parameter: the shop decides how much to harden in order to reach the target strength, and when an intermediate anneal becomes necessary (a heat treatment that recrystallizes the metal, erasing the strain hardening) so that deformation can continue without cracking. Enter the initial and final cross-sectional areas.

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Estimate a sheet's minimum bend radius, R_min = t·(50/r − 1), from the thickness t (mm) and the material's percent reduction of area r in the tensile test (%, a ductility measure). The minimum radius is the smallest inner radius you can bend a sheet to WITHOUT cracking the outer face (which is in tension). Bending below the minimum causes cracks or rupture in the outer fiber, where tensile strain exceeds the material's capacity. The minimum radius depends strongly on the material's DUCTILITY (here via reduction of area r): very ductile materials (annealed aluminum, low-carbon steels) can be bent to nearly zero radius (sharp bend), while brittle or work-hardened materials need large radii. It also depends on the bend ORIENTATION relative to the sheet's rolling direction (bending across the rolling direction allows smaller radii than along it, due to anisotropy). Knowing the minimum radius is essential in bent-part design: specifying a smaller radius than possible leads to crack scrap. It is common to express the minimum radius as multiples of thickness (e.g. '2t'). Enter the thickness and the material's reduction of area.

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The results provided by this tool are for general informational and educational purposes only and do not constitute professional, financial, medical, legal, tax or accounting advice. Always confirm important decisions with a qualified professional and official sources.