Welding Travel Speed
Compute the welding travel speed (arc advance) by dividing the bead length by the time taken, in mm/min. It is a fundamental parameter that, together with voltage and current, defines the heat input: welding too fast produces narrow beads with little penetration; too slow overheats and deposits excess material. Enter the bead length and the welding time.
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Velocidade de soldagem
A velocidade de soldagem (ou velocidade de avanço) é a rapidez com que o arco percorre a junta, em mm/min — simplesmente o comprimento do cordão dividido pelo tempo. Apesar de simples, é um dos três parâmetros (com tensão e corrente) que definem o aporte térmico, e seu ajuste é uma arte. Soldar rápido demais deposita pouco material por unidade de comprimento, gerando cordões estreitos, convexos, com pouca penetração e risco de mordeduras; o resfriamento veloz ainda endurece a junta. Soldar devagar demais superaquece a peça (distorção, grão grosseiro), deposita material em excesso formando cordões largos e pode causar perfuração em chapas finas. A velocidade ótima equilibra penetração, geometria do cordão e produtividade. Em processos automatizados, é controlada com precisão pelo tartaruga ou pelo robô. Informe o comprimento do cordão e o tempo de soldagem.
Related Tools
Welding Heat Input
Compute the heat input of a weld, H = (V·I·60)/(v·1000), in kJ/mm, from the arc voltage (V), the current (I) and the travel speed (v, in mm/min). It is one of the most important welding parameters: it controls the cooling rate, the microstructure, the heat-affected-zone hardness and the cracking risk. High input softens and distorts; low input hardens and embrittles. Enter the voltage, the current and the travel speed.
Weld Dilution
Compute a weld's dilution, D = (melted base-metal area / total bead area)·100%, the proportion of the bead that came from the base metal rather than the filler. It is crucial in cladding and dissimilar-metal joints: high dilution mixes in more base metal, altering the bead's composition and properties (anti-corrosion cladding aims for low dilution). Enter the melted base-metal area and the total bead area.
Chip Thinning Corrected Feed per Tooth (Milling)
Computes the feed per tooth corrected for radial chip thinning in milling, f_z,corr = f_z / sin(φ_max), where sin(φ_max) = √(1 − (1 − 2·a_e/D)²) as long as the radial depth of cut a_e is less than half the cutter diameter D, and equals 1 above that. When the cutter engages little material sideways, each tooth enters and leaves the cut before reaching the point of maximum thickness, and the chip actually formed is THINNER than the programmed feed — the edge starts rubbing instead of cutting, generates heat, work-hardens the surface and wears fast, which is why light finishing passes often destroy tools quicker than heavy roughing. Correcting the feed restores the catalogue chip thickness: with a 12 mm cutter engaging only 1.2 mm, or 10 % of the diameter, the feed must rise 67 % for the tooth to cut at the intended thickness. Above half the diameter there is no thinning and the correction is neutral. Enter the target feed per tooth, the cutter diameter and the radial depth of cut.
TBM Advance Rate
Calculate a tunnel boring machine's daily advance, advance = PR·U·h, from the instantaneous penetration rate PR (m/h, advance while actively boring), utilization U (0-1, the fraction of time actually boring) and operating hours per day h. The distinction between penetration and utilization is central: penetration depends on geology and cutterhead thrust/torque, but utilization — typically only 30-50% — is limited by ring building, cutter changes, maintenance, muck removal and downtime. Real advance is far below nominal penetration, and improving utilization often pays more than increasing penetration. Enter the penetration rate, utilization and hours per day.
Pasteurization Units (PU)
Compute the pasteurization units (PU) of a process, PU = t·10^((T − Tref)/z), the lethal time equivalent at a reference temperature. Widely used for beer and juice (Tref = 60 °C, z = 7 °C): a beer needs ~15 PU for microbiological stability. It lets you compare and control pasteurizers operating at different time-temperature combinations. Enter the time, the process temperature, the reference temperature and the z-value.
Wheel RPM from Speed
Calculates wheel rotation in RPM from tire diameter and vehicle speed in km/h.
The results provided by this tool are for general informational and educational purposes only and do not constitute professional, financial, medical, legal, tax or accounting advice. Always confirm important decisions with a qualified professional and official sources.