Compressed Air Receiver Volume
Sizes a compressed air receiver from the maximum number of motor starts per hour the compressor allows: V = 15 × free air delivery in m³/min × atmospheric pressure in bar ÷ (starts per hour × load-unload pressure band in bar). The constant 15 comes from the worst case, in which demand is exactly half the compressor capacity: the receiver then fills and drains at half flow, each of the two legs lasts twice what it would at full flow, and the whole cycle is four times that unit time — the condition that maximizes the number of starts, and the 15 is the 60 minutes in an hour divided by that 4. The result, in cubic metres, is the minimum volume: a smaller receiver makes the motor start more often than the manufacturer allows and overheats the winding, while a larger one costs nothing but money and floor space. Because volume is inversely proportional to the pressure band, widening the unload differential from 1 to 2 bar halves the tank, which is usually cheaper than buying a bigger vessel. Enter the compressor free air delivery, the maximum number of starts per hour, the load-unload pressure band and the local atmospheric pressure.
Result
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Sizing an air receiver by motor starts per hour
Anyone laying out a compressor room learns early that the tank sits there to protect the motor, and only incidentally to hold air. A load-unload piston machine starts and stops all day, and the motor maker caps that count: ten, twenty, sometimes thirty starts an hour depending on frame size. A cramped receiver makes the pressure switch cycle every couple of minutes, the winding gets no time to shed inrush heat, and the overload trips mid-shift. The field symptom is unloading over and over even while demand stays light.
V = 15 × Q × Pa ÷ (N × ΔP). Q is free air delivery in cubic metres per minute, referred to suction conditions; N the maximum starts per hour the motor accepts; ΔP the gap between load and unload pressure, almost always 1 to 2 bar; Pa the local atmospheric pressure in bar, 1.013 at sea level and near 0.9 at a thousand metres. Pa belongs in there because delivery is quoted at atmospheric conditions while the vessel stores mass. The constant 15 is 60 minutes over four: worst case, demand equals half the capacity, so half the flow fills the tank during half of every cycle.
The result applies to machines running load-unload or start-stop. A variable speed drive follows demand without restarting, and its receiver comes from a different criterion, pressure stability. The number also ignores peak draw: if the line feeds a press that wants 3 m³ in ten seconds, size the vessel by holdup time and expect something much larger. Two unit slips turn up constantly — delivery in m³/h typed into a m³/min field, which inflates the tank sixtyfold, and pressure in kPa or psi where bar belongs.
Frequently asked questions
With the default values, which tank should I buy?
Can I shrink the tank without breaking the start limit?
What makes the page refuse to run the calculation?
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The results provided by this tool are for general informational and educational purposes only and do not constitute professional, financial, medical, legal, tax or accounting advice. Always confirm important decisions with a qualified professional and official sources.