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🚰 Calculators

Thread Seal Tape Joints

Estimates thread seal tape meters for threaded joints (5 turns each).

Sizing Thread Seal Tape (PTFE / Teflon) for Joints

Thread seal tape, the stuff most people just call Teflon tape, is unsintered PTFE (polytetrafluoroethylene). It seals because it deforms inside the thread grooves and fills the clearances. To estimate how much you'll burn through per joint, use Ltape = njoints × v × π × d. Here v is 5 to 7 turns wound clockwise on the male thread as you look at the tip, d is in metres, and density sits somewhere between 0.95 and 1.45 g/cm³.

On water and compressed-air lines the standard white tape (0.075 mm) does the job. Natural gas is a different story: ABNT NBR 7198 wants the thicker yellow tape (around 0.1 mm), denser and certified for fuel gases. And if you're dealing with loose threads, oversized bores or worn fittings, tape alone won't cut it. Reach for an anaerobic liquid pipe sealant or a sealing paste.

Applications

Sealing threaded connections in household plumbing (taps, showers, water heaters), water and air filters, pressure gauges, brass fittings, PPR/PVC adapters with metal inserts. On LPG and natural gas work, always reach for the yellow tape and never the white, and follow the protective-sleeve and pressure-testing rules in NBR 7198 / NBR 13523.

FAQ

Which way do I wind the tape? Clockwise on the male thread, looking straight at the end of the pipe. Wound that way it tightens as you screw the fitting on rather than peeling off.

5 turns or 7 turns? Five turns is plenty for fine threads (1/2″ and 3/4″). Bump it up to 6 or 7 for larger diameters (1″ and up) or when the thread is a little worn.

Is sealing paste better than tape? On large or worn threads it is, since the paste fills the bigger gaps. On new standard threads, white PTFE tape works fine and it's a lot less messy to put on.

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Estimates PVC glue ml for plumbing pipe joints.

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Screw Compression Ratio

Calculate an extrusion screw's compression ratio, CR = H_feed ÷ H_metering, from the channel depth in the feed zone H_feed and the metering zone H_metering. An extrusion screw has three zones: feed (deep channel, receiving solid pellets), compression (transition, channel tapering) and metering (shallow channel, homogenizing and pumping the melt). The compression ratio is how much the channel narrows from inlet to outlet — typically 2:1 to 4:1. This compression is essential: by reducing channel volume it compacts the pellets, expels trapped air (which must vent back through the feed, not go forward) and generates the shear and pressure that melt the polymer by viscous heating (plus barrel heat). The right ratio depends on the polymer: materials melting with large volume reduction and amorphous ones need different ratios from semicrystalline. A wrong ratio causes incomplete melting, air pumping, flow instability (surging) or degradation. It is one of the parameters that define whether a screw suits a given material. Enter the feed and metering channel depths.

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Screw Channel Shear Rate

Calculate the average shear rate in an extrusion screw channel, γ̇ = (π·D·N) ÷ H, from the barrel diameter D (m), screw speed N (rev/s) and channel depth H (m). Shear rate is the velocity gradient the molten polymer experiences between the moving screw surface and the fixed barrel, and it is central to plastics processing for a key reason: molten polymers are NON-Newtonian pseudoplastic fluids whose viscosity DECREASES as shear rate rises (shear thinning). Knowing the shear rate lets you estimate the material's real viscosity in the machine (via the power law) and thus pressure, power and viscous heating. Very high shear can degrade the polymer (chain scission by shear and heat); too low leaves melting incomplete. Each polymer has a suitable range. This screw-channel shear rate differs from the (much higher) die shear rate at the exit restriction. It is a basic processing-rheology calculation. Enter the diameter, speed and channel depth.

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Bolt Tensile Stress Area (Metric)

Calculate the tensile stress area of a metric-thread bolt, A_t = (π/4)·(d − 0.9382·p)², from the nominal diameter d (mm) and the thread pitch p (mm). The tensile stress area is the EFFECTIVE cross-section resisting tension in a threaded bolt — and it is NOT the nominal-diameter area (the smooth cylinder) nor the root-diameter area (the thread bottom). Because of the helical thread geometry, tensile rupture occurs at an intermediate section, and tests showed it corresponds to an effective diameter equal to the average of the pitch and root diameters, leading to the formula with the 0.9382·p term (a geometric constant of the ISO metric thread, 60° triangular profile). The tensile area is the fundamental parameter for all bolt strength calculations: preload, tensile stress, proof load and ultimate strength are all found by multiplying A_t by the corresponding material stress. Using the wrong area (the larger nominal-diameter one) would overestimate strength and lead to undersized joints. Bolt tables list A_t for each diameter-pitch combination; this formula computes it for any metric thread. Enter the nominal diameter and the thread pitch.

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Extruder Drag Flow

Calculate the drag flow of a single-screw extruder, Q_d = ½·π²·D²·N·H·sin(φ)·cos(φ), from the barrel diameter D (m), screw speed N (rev/s), metering-zone channel depth H (m) and helix angle φ (degrees). Drag flow is an extruder's main pumping mechanism: the melt is dragged forward by the relative motion between the rotating screw and the fixed barrel, like a screw pushing a nut that cannot turn. This viscous drag is proportional to screw speed and channel geometry, and would be the maximum theoretical flow with no back-pressure. In practice the net flow is the drag flow MINUS the pressure flow (the backflow from die/head resistance). The balance between drag and pressure sets the extruder's operating point on its characteristic curve. Drag flow is the basis of extrusion screw design, the process that makes pipes, profiles, films, sheets, wire and the pellets of nearly all transformed plastic. Enter the diameter, speed, channel depth and helix angle.

The results provided by this tool are for general informational and educational purposes only and do not constitute professional, financial, medical, legal, tax or accounting advice. Always confirm important decisions with a qualified professional and official sources.